Case study
Builders Asphalt
An abandoned 20,000 square foot gymnasium, reimagined as a corporate headquarters.
Applied Ergonomics paved the way for Builders Asphalt to move into their future.
The challenge
Applied Ergonomics was invited by Oscar Ibarra of renowned architecture firm Batir to create an interior design plan that brought out the best of their architecture — and helped transform and reimagine a 20,000 square foot abandoned gymnasium into a refined, ergonomic-friendly corporate headquarters office.


The solution
An exquisite space with the design-forward essence of a Silicon Valley high-tech office.
The Applied Ergonomics team designed, specified, and procured the flooring, tile, millwork, and decorative lighting. In collaboration with the client’s residential stylist, Laura Flynn of Element Design, who joined on aspects of the project, the team designed and provided all of the furniture to embed ergonomic sophistication into the workspaces.
Together with the client we developed an art program — abstract art, artistic photography with roads as their theme, and our own professionally shot photographs of the client’s newest facilities and vehicles — as a common thread to tie everything together and reflect the spirit of the company.

The result
Builders Asphalt’s new headquarters reflects the company’s aspirations as a forward-thinking, world-class organization. The project also showcases Applied Ergonomics’ full suite of capabilities.



Our approach
When approaching multi-faceted initiatives such as this, Applied Ergonomics collaborates with the client to understand and think through their goals for the building, so that the interiors serve them well over time. These include:
- Rethinking how spaces can be most ergonomically flexible to support workplace health and well-being.
- Using the space to attract and retain top talent, and as a sales tool with potential clients.
- Anticipating headcount growth and ensuring space planning is efficient and realistic — so each employee has the expanse, storage, tools, and acoustic and visual privacy to do their job without distractions, and to collaborate as appropriate.
- Engaging in product selections that support sustainability objectives.
- Honoring the work of the architect with complementary interior design.
- Achieving the highest level of excellence possible, so that it reflects favorably on those who invited us to collaborate — whether that is an architect, a designer, or the client.
The blueprint
The Applied Ergonomics designers began by bringing 2D AutoCAD drawings into SketchUp, so every aspect of the interior could be visualized and a look created that reflects the client’s company.
Builders Asphalt makes most of the asphalt used on the roads and highways of metropolitan Chicago, selling it to others as well as paving themselves. The president is forward-thinking and wanted an exceptionally clean, modern look. Materials that reflect the earth the business is so tied to were selected, juxtaposed with white walls and bright LED lighting.
The boardroom and the president’s office
Early on, flooring was chosen and the ideation began for the millwork panelling in the conference room and president’s office. Inspired by a design from Scandinavia, the team created models of the wall and ceiling millwork — the slatted wood ceiling here is that work built.
To complement the 13-foot ceilings in reception and the conference room, a light was customized over the conference table to balance the volume of the space. A standard fixture in a room this tall reads as an afterthought; the proportion had to be drawn, not ordered.
The photographs on the wall are the client’s own plant, shot for this room.

The president’s office carries the same millwork and the same carpet as the boardroom, so the two rooms read as one idea. Below, two views of it.



Workstations sized for the work
The workstations and private offices feature Tayco Cosmo panel systems and Metro casegoods, paired with Applied Ergonomics’ own line of the time, ergoFocus.
Workstations are 9.5′ × 9.5′ with an 88″ × 29″ height-adjustable main surface and a 90″ × 36″ rear surface — sized so a set of construction documents can be laid out flat, which is what the photograph shows. Offices have an oversized 78″ × 78″ curved corner desk, all height adjustable.
These sizes are almost impossible for furniture dealers to accomplish with height-adjustable bases.

Our own line, from the chair up
The task chairs, monitor arms, power bars and laptop risers throughout the building are ergoFocus — our own line. Builders Asphalt is where it went in at full scale.
The ergoFocus task seating was designed by Martin Ballandat, a well-known furniture designer. We no longer make that chair. The monitor arms, power bars and laptop risers continue under our Ergo Snob brand.
We mention it for two reasons. The first is that it is the reason the desks work: a height-adjustable surface with the monitor sitting on it is only half an answer — the screen has to travel too, the chair has to support the change in posture, and the power has to arrive where the person is rather than where the floor box happens to be. Specifying our own chair and accessories meant those decisions were ours to get right rather than left to whatever arrived in the last box.
The second is that a private label is usually where a dealer hides a cheap chair. Ours was not that. We put a designer’s name on the seating because we had one to put there.




Materials and making
The main flooring selections included three carpets from Bentley and LVP plank from EF Contract, with the right color and grain texture to align with the design intent. Door and stair stains were matched to the LVP. Breakroom flooring from Shaw was chosen once the island material was selected. The breakroom counters were fabricated by Gilasi, a local Chicago resource who hand-makes recycled glass countertops. In the bathrooms, the president requested subway tiles, so textured white tiles run vertically alongside concrete-feel large-scale tiles from Porcelanosa and Daltile.
In the lobby the seating is the Kimber series by Paul Brayton Designs, with an Ekitta table. The lunchroom tables are our own private label — an OEM base under Artopex surfaces — and the bench seating and its tables are Artopex throughout. The boardroom table is Krug Nuvo, from North America’s oldest wood furniture manufacturer, engineered with aluminium rails for expansive tables, with Boss Design chairs.



The art program
The Applied Ergonomics team has found that as beautiful as any space may be, until there’s art on the walls it feels unfinished. The company’s president requested photographs of their newest plant, so Jeff Meltzer and Laura Flynn selected and led professional photographers on two shoots to capture images for display in the offices.
Following post-production, the images were printed and framed locally for the boardroom, stairwell, and private offices. A full-wall mural was also created for a prominent corner of the open area on the first floor.

Artistic photography in the space: Michael Lipman, Sam Wengroff
Architect: Batir Architecture · Residential stylist: Laura Flynn, Element Design
Project photography: Jared Powell Photography
Specified on this project
Applied Ergonomics Private-label lunchroom tables, ergoFocus, ergoFocus laptop risers, ergoFocus monitor arms, ergoFocus power bars · Arc-Com · Arcadia Contract · Architex · Artopex · Bentley Mills · Boss Design · Brentano · Concertex · Daltile · DFM · EF Contract · Ekitta · Flokk (HÅG) · Garden State Tile · Gilasi · Humanscale · Keilhauer · Krug Nuvo · Martin Brattrud · MDD · Mobilia · Momentum · OCL · Offect · Paul Brayton Designs Kimber · Phoenix Fire Files · Porcelanosa · PureEdge Lighting · Rejuvenation · Restoration Hardware · Rouillard · Shades of Light · Shaw Contract · Source International · SPI Lighting · Tayco Cosmo, Metro · Via Seating
We’re here to help.
We read every inquiry and follow up personally to help move your project forward.
Not sure exactly what you need? Tell us the space and the teams who’ll use it, and we’ll bring the options to you. Specifying is what we do.
Prefer to talk it through? Call 847-679-5148.
Phone: 847-679-5148 Email: info@appliedergonomics.com
Frequently asked